新能源制造
Tesla Gigafactory
特斯拉超级工厂以全程数字孪生与机器视觉替代人工巡检为核心，实现整车产线 95% 自动化率，每 45 秒下线一辆汽车。
FactoryOS 对应模块
视觉质检 Agent产线数字孪生实时 OEE 监控
AI-Native Factory OS for Vaccine GMP · Co-developed with BIT Automatic Control PhD team
From visual inspection to electronic batch records — one system, full closed loop. Lighthouse vaccine plant: QA review efficiency +60% (your own POC will validate)
0.05%
Miss rate (lighthouse)
vs. ~1% industry average
9 → 1
Inspectors per line
lighthouse single fill line
6-week
POC delivery
full refund on KPI miss
People, money, and compliance — all squeezing the plant manager at once.
Younger workers refuse the line, veteran inspectors retire, and frontline QA staff rotate out every six months.
Assuming CNY 50–200 per vial and ~1M vials per line per year, a 1% miss rate quietly burns potential losses in the millions of CNY annually, plus recall costs.
GMP Annex, 21 CFR Part 11, EU Annex 11 and export rules stack up; paper batch records turn every regulatory visit into a fire drill.
Vision, judgment, and recordkeeping under 550 ms (measured on the lighthouse line, test environment).
50 ms
Vision detection (lighthouse)
200 ms
Vision LLM review
300 ms
Decision brain verdict
0.05%
Miss rate (lighthouse)
<2%
False reject (lighthouse)
[ Demo video — M6 接入 ]
One codebase runs on NVIDIA, Huawei Ascend, Hygon DCU, and CPU — standard and domestic-stack editions ship side by side.
Image Input
Camera / File
yolo_node
高置信度直通
vlm_node
兜底 VLM 推理
rule_gate
GMP 黑白名单
actuator
PLC 剔除指令
interrupt
人工审批队列
audit_log
电子批记录
A data flywheel no traditional vision vendor can match.
On the lighthouse line, key model indicators (miss / false-reject) keep improving on customer data through year one; from year two onward those gains are anchored entirely in your line data, raising switching cost (actual gain depends on your KPIs).
A leading vaccine manufacturer in Guangdong, China (under NDA): fill, label, and carton lines.
新能源制造
特斯拉超级工厂以全程数字孪生与机器视觉替代人工巡检为核心，实现整车产线 95% 自动化率，每 45 秒下线一辆汽车。
FactoryOS 对应模块
电子元器件制造
西门子安贝格工厂是全球首批 WEF 灯塔工厂之一，产品缺陷率低于百万分之十二，AI 质检系统覆盖 100% 工序节点。
FactoryOS 对应模块
动力电池制造
宁德时代宜宾工厂入选 WEF 可持续灯塔工厂，AI 视觉系统实现极片、隔膜、电芯全流程无人化检测，良品率提升 3.2 个百分点。
FactoryOS 对应模块
汽车精密制造
BMW 集团与英伟达联合构建全厂 Omniverse 数字孪生，在虚拟环境中完成产线规划与 AI 算法预验证，缩短新车型量产导入周期 30%。
FactoryOS 对应模块
Rooted in the Greater Bay Area, reaching every major vaccine and biologics cluster nationwide.
On-site visits available nationwide; GBA clients receive priority response (within 48 hours).
POC CNY 300-500K per line, 6-week delivery with full refund on miss; annual subscription CNY 100-150K per line.
| 项目 | 传统模式 | FactoryOS | 改善幅度 |
|---|---|---|---|
| 质检员人数 | 8 人 | 1 人 | ↓ 87.5% |
| 漏检率 | 1% | 0.05% | ↓ 95% |
| 误剔率 | 5% | <2% | ↓ 60%+ |
| 年质量损失 | 约 200 万元 | 约 10 万元 | ↓ 95% |
| GMP 合规成本 | 50 万/年 (外包审计) | 0 元 (随产品内置) | ↓ 100% |
质检员人数
传统模式
8 人
FactoryOS
1 人
漏检率
传统模式
1%
FactoryOS
0.05%
误剔率
传统模式
5%
FactoryOS
<2%
年质量损失
传统模式
约 200 万元
FactoryOS
约 10 万元
GMP 合规成本
传统模式
50 万/年 (外包审计)
FactoryOS
0 元 (随产品内置)
* 基于灯塔客户实测，具体效果以 POC 为准。灯塔客户为广东著名疫苗生产企业，数据已脱敏处理。
No deck, no proposal — just a walk through your fill, label, and carton lines.
* Performance figures are based on lighthouse customer measurements (limited sample); actual results depend on your own POC.