Lighthouse customers
A leading vaccine manufacturer in Guangdong, China (under NDA) runs FactoryOS on its fill, label, and carton lines, with the data flywheel switched on.
The customer name is withheld under NDA. The metrics below come from the lighthouse line in production (n=1, limited sample); your own POC numbers will govern.
1.2% → 0.04%
Fill-line miss rate
~30× reduction (lighthouse)
9 → 1
Inspectors per line
1 supervisor + decision brain
4 hr → 0
Per-batch electronic record
manual to automatic
1.5 weeks
Second-line replication
after the first 6-week POC
Q4 2025
Vision detection v1 live, defect taxonomy locked
Q1 2026
AVITS 5.0Plus automated vaccine transport in production
Q2 2026
Decision-brain closed-loop pilot (current)
Q3 2026
Second line replicated in 1.5 weeks
Q4 2026
Data flywheel on, models self-iterate
Vaccine cold chain
End-to-end cold-chain monitoring with event-level traceability and exception alerts.
Biologics packaging
Label-defect detection has shown meaningful false-reject reduction in lighthouse settings.
Aseptic filling
Foreign-particle catch and manual-review workload show meaningful improvement in lighthouse settings (specific multiples vary by line).
30-minute site visit — no deck, no proposal, just the line.